It's something I'm planning on doing soon, to make spares and my own cars. What I'm looking at getting uses ABS plastic, the same kind that the tougher mardave shells are made out of. There is a limit on size currently (on the one I'm getting at least) of something like 11cm by 10cm, so chassis would be out of the question at the mo', but my current only hurdle is the design software, which I'm looking at learning over the next few weeks and months.
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