Had exactly the same issue earlier on in my CAT SX life. We had to keep re-building the front diff as it was 'slipping'. It all happened after I had broke an outdrive at Worksop (not sure if this is a coincidence Glypo), it wasn't a design fault before anyone says, I drove off a jump slighlty sideways shall we say......
We just re-built it slowly and put it in opposite way to what is shown in the 'blown-up' diagram (I know the diagram is only a guide anyway but we were down to desperation tactics to solve the issue!!) and all has worked ever since.
I think we've put it down to lack of concentration while re-building it previously.
All is ok now (touch wood)
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