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The main chassis is a class piece of carbon fibre with recessed areas around the motor and rear differential.  Unlike the similarly laid out Yokomo and JConcepts buggys, the Tamiya doesn’t come with plastic trays for the cells to sit in (and to protect them).  This means that the first step is to give these slots a slight bevel to take the sharp edge off, which otherwise might cut into the heatshrink of the cells and cause a short circuit. 

This is not the first step in the manual but it is wise to do this before assembling anything onto the chassis which might hinder the job, or become scratched in the process.

The manual suggests to seal all edges of the chassis as well as the battery slots you just bevelled, using super glue.  This is again a wise step as it helps prevent delaminating (splitting of the carbon layers) but I don’t often do it myself and have never had any problems.  Having said that, it is an easy job and with a steady hand you can get a neat finish.  I used a small off-cut of [tyre] inner foams dipped in the glue – and ran this along the edge very carefully to give a light coat.

With the chassis prepared it's time to get onto the first (!) step in the build. 
This first step is to install the lower steering mount and pivot pins, along with the centre bulkhead & motor mount. The manual is not clear as to which parts are where (again, no numbers on the bags). It is also unclear as to what material the parts are made from. I was looking for a blue aluminium steering mount but of course it had changed from the early prototypes and is now found on a plastic sprue “A”.

Carefully bevel the cell slots
Bevelled slot LEFT - standard slot RIGHT
The steering mount is attached to the main chassis with four 8mm counter sunk screws and nyloc nuts. Two longer 16mm screws attach the blue alloy steering posts – and this is the time when you should start thinking about using thread lock on the blue alloy.
The steering posts assemble at an angle, to match the caster of the front hubs – cue comparison to the Yokomo car.

The centre bulkhead consists of three main pieces – a left and right side along with the actual motor mount which is first attached to the left side piece of the centre bulkhead.

All these parts (and plenty more throughout the 501X) are blue anodised aluminium and look fantastic.  The blue is a deep colour and the machined parts have a quality satin look to them.

Three belt rollers are assembled onto this left hand part.  The rollers consist of an alloy spacer which is internally threaded and countersunk at the end.  An 8mm countersunk screw attaches and sits flush with the outside edge of the bearings.  These belt rollers will eventually hold the belts tight up against the pulleys to prevent belt skip.

The alloy bulkhead attaches to the main chassis with 6 counter sunk screws from below - TIP: At this point I'd advise applying a tiny amount of grease to the carbon fibre countersunk holes - this will eventually hopefully stop you stripping screws when it comes to dismantling this car. You can read more about that problem toward the end of this review.

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